7 April 2025

WORLD CLASS FORENSIC
& TECHNICAL CONSULTANTS
FORENSIC ENGINEERING | EXPERT WITNESS SERVICES
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Expert technical advice on insurance claims (Root Cause Analysis, reinstatement, timeline), project development, and independent progress (time) and cost (quantum) project management.
What Is Green Methanol?
Green methanol (also referred to as e-methanol) is a liquid chemical compound produced using renewable energy, green hydrogen, and captured carbon dioxide (CO₂). Unlike conventional methanol, which is derived from fossil fuels like natural gas or coal, green methanol is produced sustainably and can achieve near-zero carbon emissions over its lifecycle.
How Is Green Methanol Produced?
The production process of green methanol involves several key stages:
1. Renewable Electricity Generation
Green methanol production begins with generating electricity from renewable sources such
as wind, solar, or hydropower. This electricity powers the electrolysis process.
IEA: Renewables 2023 - https://www.iea.org/reports/renewables-2023
2. Electrolysis for Green Hydrogen
An electrolyser uses this clean electricity to split water into hydrogen and oxygen. The
hydrogen (H₂) is captured for methanol synthesis, while oxygen is released back into the
atmosphere.
IRENA: Green Hydrogen - https://www.irena.org/hydrogen
3. Carbon Dioxide Capture
The CO₂ needed for synthesis is captured from sustainable sources, such as biomass power
plants, where emissions are part of the natural carbon cycle rather than from fossil
combustion.
IEA: CO₂ Capture, Utilisation and Storage - https://www.iea.org/topics/carbon-capture-utilisation-and-storage
4. Methanol Synthesis
Hydrogen and carbon dioxide are combined in a synthesis reactor, creating methanol
(CH₃OH) through a catalytic reaction. This methanol is then distilled to remove impurities.
ScienceDirect https://www.sciencedirect.com/science/article/abs/pii/S036031991934317X
5. Storage and Transport
One of green methanol’s key advantages is its liquid state at ambient conditions, making it
easy to store, transport, and integrate with existing fuel infrastructure.
Methanol Institute - https://www.methanol.org/

Applications and Market Potential
Shipping Fuel: Green methanol is gaining traction as a marine fuel due to its cleaner combustion and compatibility with dual-fuel engines. Maersk, for instance, has invested in methanol-fueled vessels as part of its carbon neutrality strategy.
Maersk - https://www.maersk.com/news/articles/2023/06/20/a-landmark-day-for-green-methanol
Chemical Industry: As a feedstock, green methanol can be used to produce plastics, adhesives, paints, and other everyday materials—without the fossil fuel footprint.
Energy Storage:
It can also serve as a form of chemical energy storage, converting excess renewable electricity into a storable liquid fuel.
Environmental Benefits
Carbon Neutral: When produced and combusted in a closed carbon loop, green methanol
can be net-zero in terms of CO₂ emissions.
Air Quality: It produces lower emissions of sulfur oxides (SOx), nitrogen oxides (NOx), and
particulates compared to diesel or bunker fuel.
Biodiversity: Reducing dependency on fossil fuels helps mitigate climate change, indirectly
protecting ecosystems.
Challenges and Outlook
Green methanol’s scalability depends on several factors:
- Availability of low-cost renewable electricity.
- Development of carbon capture infrastructure.
- Policy incentives and regulatory frameworks to make it cost-competitive.
Still, with growing global momentum toward green shipping, hydrogen economies, and net-
zero goals, green methanol stands out as a promising solution.
Conclusion
At DAC Consulting Services, we support energy transition efforts through expert advisory, forensic analysis, and technical expertise in complex infrastructure and energy projects. As green methanol advances, we are monitoring how it will shape future construction, fuels infrastructure, and engineering challenges—particularly in large-scale transport and industrial applications.
For tailored insights or technical consulting in clean energy transitions and low-carbon infrastructure, contact our team.
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