Marcus Elliott • Aug 12, 2023

No one will ever forget the sight of Grenfell Tower burning in West London on 14th June 2017. The fire started on the fourth floor and took only 30 minutes to reach the top level of the 24-storey building.


After lengthy enquiries, it became clear that there were multiple reasons why the fire spread so rapidly, but the main focus was on the cladding installed on the exterior of the building.


The metal cladding on Grenfell Tower was made from Aluminium Composite Panels (ACP) with a high-density polyethylene (HDPE) filler for insulation. The panels were also attached to the building with the same material. Unfortunately, this material is highly flammable, with a combustibility ratio of 25.


Burning HDPE is capable of producing enough heat to ignite any other HDPE in close proximity. Not only that, but during the thermal pyrolysis of HDPE, the solid material turns into a burning liquid. It can quickly drip down and ignite other materials below it.

Add in the fact that aluminium is an incredible heat conductor, and conditions during the Grenfell fire were right for this metal to overheat the interior HDPE layer. When the aluminium melted and panels began to fall from the tower, the already hot HDPE easily caught fire as it was exposed to air.



These reactions increased the size of the flames and speeded up the spread of the fire.


In 2018, the use of this cladding on buildings taller than 18 storeys was banned in the UK. Unfortunately, many buildings across the UK still have this type of unsafe cladding. Initially, leaseholders were left with the cost of removing and replacing dangerous cladding, but the Government did step in to ensure that this would not be the case. With the Building Safety Pledge, officials pushed for all developers to remediate buildings between 11 and 18 metres high if they had been involved in construction within the last 30 years. For all buildings with unsafe cladding above 18 metres, the taxpayer would pay. To cover the cost of remediating buildings with construction companies that couldn’t be found, developers of all new residential structures in England have to pay a Building Safety Levy.


Not all cladding is unsafe. It can be used to increase insulation, reduce noise, protect building exteriors, and even improve fire resistance. As it lasts for a long time without needing repairs, it can also be relatively cost-effective.


However, the problem is that it isn’t always easy to identify what sort of cladding has been used and determine whether or not it is safe. Building owners may check building records, the operating and maintenance manual, or as-built drawings. The fire safety information might also contain details about the type of cladding. When none of these documents are available, owners can contact the developer, architect, or contractor (if known). If not, visual inspection may provide some clues, especially if labelling is visible.


Failing any of these options, owners are left with no choice but to hire professionals, such as fire engineers, to assess their buildings and provide reports that meet PAS 9980:2022 from the British Standards Institute and DLUHC. The DLUHC can also provide help if it is still not possible to determine what cladding is being used and whether or not it meets the criteria in BS EN 13501-1.

The consequences for building owners and leaseholders are numerous:



The Government’s actions have helped, and lenders are now more willing to lend because of the Building Safety Act.



While this is a welcome step in the right direction, these problems will continue until all relevant buildings are remediated. There are clearly many in the House of Lords who feel that this work is taking far too long, based upon the debate on 14th March 2023. Not only that, but it seems that there is no real agreement on just how many buildings in the UK are affected.


DAC Consulting Services can provide forensic engineering and expert witness services to assist with insurance and legal investigations as well as claims in relation to cladding.


Our experts are available to provide independent reports and root cause analysis. They can help courts and tribunals gain a clear understanding of complex cases.


Contact us or send us a message on our website to be put in touch with our team of experts.



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Esher, Greater London

United Kingdom. KT10 9QA


www.dac-consultingservices.co.uk

 

https://www.linkedin.com/company/dac-consulting-services


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